Equipment

4 State of the art automated surface mount manufacturing lines

  • Solder Paste Printing utilizing multi-dimensional inspection
  • Component placement equipment utilizing placement accuracy to .025mm and speeds of 40,000 cph
  • Auto board loaders and board flow conveyors allowing maximized efficiencies and hands free assembly
  • High efficiency convection ovens with thermal uniformity provide for excellent re-flow soldering profiling and process control
  • BGA and fine pitch placement proficiency
  • Automated optical inspection with capabilities of part identification as small as 0201 components and speeds of over 200,000 components per hour
  • High-resolution real time X-ray inspection


Automated Through-Hole Placement

  • DIP, radial, and axial component placements
  • Custom robotic placement equipment
  • Program generation through Gerber manipulation
  • High-resolution real time X-ray inspection


Test equipment

  • Automated In-Circuit Testing available on multiple platforms
  • Power supply functional testing
  • Assembly burn-in capabilities with temperature options


Automated soldering equipment

  • CPU controlled automated soldering allows repeatability of processes


Cleaning Requirements

  • High performance aqueous cleaning processes
  • Ionic testing to validate process controls and product standards

Value Add Processes

  • Standard component prep
  • Custom fixture and tooling design for non-standard components
  • Box build
  • Conformal coating
  • Pinning
  • Ultrasonic welding
  • Panel routing
  • Low volume programming capabilities